Description
Recently, in the industrial robot market, the commissioning of REX521GHHGSH51G is quite popular, and dozens of robots are often commissioned at the same time for a single project, with a daily salary of 1500-2000 yuan. How difficult is it to have such a huge market demand and rich income?
Like a new mobile phone, the first thing we do is not make calls with it, but install the software we usually need. The same is true of industrial robots, but their installation and debugging are much more complicated than that of mobile phones.
In combination with relevant technical manuals, I will take ABB palletizing robot as an example to introduce the 13 steps of industrial robot installation and debugging.
1、 Installation robot
Before installing the robot, REX521GHHGSH51G should first check whether the equipment is missing parts and observe whether the robot is intact with eyes. Then install the control cabinet and lift the robot body with a forklift or crane. Finally, connect the robot body and the control cabinet. The connection between the robot and the control cabinet is mainly the connection between the motor power cable, the revolution counter cable and the user cable.
picture
▲ Control cabinet
2、 Set language
When the machine is powered on for the first time, the default language is English, which needs to be changed to Chinese for easy operation:
1. Click the “ABB” icon in the upper left corner
2. Click “Control Panel”
3. Click “language”
4. Select “Chinese” and click “OK”
5. Select “Yes” and wait for the robot to restart. The language setting is completed
▲ Main interface of teaching pendant
3、 Backup and recovery
Regularly back up the robot. REX521GHHGSH51G is a good habit to ensure the normal work of the robot. The backup files can be placed on the memory inside the robot or backed up on a USB flash disk.
The backup file contains the running program and system configuration parameters. When the robot system makes an error, you can quickly restore the state before the backup through the backup file. Always make a backup before changing the program. It should be noted that the backup and recovery data is unique and cannot be restored from one robot to another.
4、 Calibration
Each joint axis of ABB robot has a mechanical origin position. In the following cases, it is necessary to update the rotation counter at the position of the mechanical origin:
1. After updating the battery of servo motor revolution counter
2. When the revolution counter fails, after repair
3. After disconnection between revolution counter and measuring plate
4. After power failure, the joint axis of the robot moves
5. When the system alarm prompts “10036 revolution counter is not updated”
5、 System I/O configuration and wiring
It is explained by the electrical schematic diagram of a grab.
Schematic diagram of robot signal input part, including 704 position 24V+, 703 position 24V -. Input signals include gripper start position, gripper end position, pressing plate end position, bag grabbing roller table ready, and tray ready, totaling five.
The first three are the cylinder magnetic switch detection signals, and the last two are the signals prepared for the supporting PLC to transmit to the robot bag and tray. In order to achieve electrical isolation, the level signal from PLC to the robot needs to be converted into the robot’s own level, which needs to be realized through relays.
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