ABB XXD129A01 PEC800-BP 3BHE012436R0001 card module controller

Description

XXD129A01 robot programming can be divided into teaching online programming and offline programming. Then there are the following problems in the practical application of teaching online programming:
1. The teaching online programming process is tedious and inefficient.
2. The accuracy is completely determined by the visual inspection of the instructor, and XXD129A01 is difficult to achieve satisfactory results for online programming of complex path teaching.
Based on the drawbacks of teaching programming, offline programming will appear! What are the advantages of offline programming over teaching programming?
1. XXD129A01 reduces the downtime of the robot. When the next task is programmed, the robot can still work on the production line.
2. Keep programmers away from dangerous working environment.
3. It is applicable to a wide range of robots, and can be used to program various robots, and can easily realize optimal programming.
4. Complex tasks can be programmed.
5. It is convenient to modify the robot program.
Now let’s introduce the mainstream offline programming software.

one
Robot Art
Robot Art, from Beijing, is the top software among domestic brands of offline programming software. The software generates the robot’s motion trajectory according to the topological information of the geometric digital analog, and then the trajectory simulation, path optimization, and post code are completed in one go. At the same time, the software integrates collision detection, scene rendering, and animation output, which can quickly generate realistic simulation animation. It is widely used in grinding, deburring, welding, laser cutting, CNC machining and other fields.
According to the actual teaching situation, Robot Art Education Edition has added functions such as simulation teaching device and free assembly to help beginners quickly understand robots in a virtual environment, quickly learn the basic operation of robot teaching device, greatly shorten the learning cycle and reduce the learning cost.
Interface of RobotArt offline programming simulation software
advantage:
1) It supports 3D CAD models in multiple formats, and can be imported with the extension of step, igs, stl, x_ t. Prt (UG), prt (ProE), CATPart, sldpart and other formats;
2) Support offline programming operation of various brands of industrial robots, such as ABB, KUKA, Fanuc, Yaskawa, Staubli, KEBA series, New Star, Guangzhou Digital, etc.);
3) Have a lot of experience in high-end aerospace applications;
4) Automatically identify and search the points, lines and surfaces of CAD models to generate tracks;
5) Trajectories are associated with CAD model features, the model moves or deforms, and the trajectory changes automatically;
6) One click optimization of collision detection between trajectory and geometric level;
7) Support a variety of process packages, such as cutting, welding, spraying, deburring, NC processing;
8) Support publishing the simulation animation of the whole workstation to web pages and mobile terminals;
Disadvantages:
The software does not support the simulation of the whole production line, nor does it support foreign small brand robots. However, as a robot offline programming, it is still quite powerful, and its functions are not inferior to foreign software at all.
two
Robot Master
Robotmaster comes from Canada and is represented by Shanghai Aoka Automation. It is currently the top software among foreign brands of offline programming software, and almost supports most robot brands in the market (KUKA, ABB, Fanuc, Motoman, Stauber, Kema, Mitsubishi, DENSO, Panasonic…).
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Robot Master software interface
Functions: Robotmaster seamlessly integrates robot programming, simulation and code generation functions in Mastercam, improving robot programming speed.
Advantages: the program can be generated according to the product mathematical model, which is applicable to cutting, milling, welding, spraying, etc. Exclusive optimization function, kinematics planning and collision detection are very accurate, supporting external axis (linear guide system, rotation system), and supporting composite external axis combination system.
Disadvantages: It does not support simultaneous simulation of multiple robots. The secondary development based on MasterCAM is expensive, and the enterprise version is about 20W.
three
Robot Works
RobotWorks is a robot offline programming simulation software from Israel. Similar to Robot Master, it is a secondary development based on Solidworks. When using, you need to purchase Solidworks first. The main functions are as follows:
(1) Comprehensive data interface: Robosworks is developed based on Solidworks platform. Solidworks can convert data through IGES, DXF, DWG, PrarSolid, Step, VDA, SAT and other standard interfaces.
(2) Powerful programming ability: It only takes four steps from inputting CAD data to outputting robot processing code.
Step 1: directly create or import other 3D CAD data from Solidworks, select the defined robot tool and the workpiece to be processed to form an assembly. All assembly fixtures and tools can be created and called by customers using Solidworks;
Step 2: Robosworks selects the tool, and then directly selects the edge of the surface or spline curve for processing to generate data points;
Step 3: Call the required robot database, start collision inspection and simulation, and each data point can be automatically corrected, including tool angle control, leader setting, increasing and reducing processing points, adjusting cutting sequence, and adding process parameters at each point;
Step 4: Robosworks automatically generates various robot codes, including Cartesian coordinate data, joint coordinate data, tool and coordinate system data, processing technology, etc., and saves different codes according to process requirements.
(3) Powerful industrial robot database: The system supports most mainstream industrial robots in the market, and provides 3D digital models of various types of industrial robots.
(4) Perfect simulation: The unique robot processing simulation system can automatically check the collision between the robot arm, tool and workpiece, check the shaft overrun, automatically delete and adjust the unqualified path, and automatically optimize the path to reduce the idling time.
(5) Open process library definition:
The system provides a completely open file library of machining process instructions. Users can define, add and set their own unique processes according to their actual needs. Any added instructions can be output to the robot processing data.
Disadvantages: Robotworks is based on solidworks. Solidworks itself does not have CAM functions, and programming is cumbersome. The robot kinematics planning strategy is less intelligent.
Advantages: various ways to generate tracks, support multiple robots, and support external axes.
four
ROBCAD
ROBCAD is a software owned by Siemens. The software is huge, focusing on production line simulation, and the price is also the top of the same software. The software supports offline spot welding, simulation of multiple robots, simulation of non robot motion mechanisms, and accurate beat simulation. ROBCAD is mainly used in the conceptual design and structural design of the product life cycle in two early stages, and its main features include:
(1) Seamless integration with mainstream CAD software (such as NX, CATIA, IDEAS).
(2) Realize 3D visualization of tooling, robots and operators.
(3) Simulation of manufacturing cells, testing and programming.
ROBCAD’s main functions include:
(1) Workcell Modeling: design, management and information control of the BIW production line.
(2) Spotand OLP: complete spot welding process design and offline programming.
(3) Human: Implement human factor engineering analysis.
(4) Paint, Arc, Laser and other modules in Application: realize the simulation verification and offline program output of spraying, arc welding, laser processing, piping and other processes in production and manufacturing.
(5) Paint module of ROBCAD. The functions of painting design, optimization and off-line programming include: automatic generation of painting route, simulation of painting thickness of various colors, and optimization of painting process.
Disadvantages: the price is expensive, offline function is weak, and the interface transplanted from Unix is unfriendly.
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ROBCAD software interface
five
DELMIA
DELMIA is the CAM software under Dassault, and CATIA is the CAD software under Dassault. DELMIA has 6 modules, of which Robotics solutions cover engine, final assembly and body in white in the automotive field, airframe assembly, repair and maintenance in the aviation field, and manufacturing processes in general manufacturing.
The robot module ROBOTICS of DELMIA is a scalable solution. The powerful PPR integration center is used to quickly establish, simulate and verify the robot work unit, which is a complete, scalable and flexible solution. With the DELMIA robot module, users can easily:
(1) Download robots and other tool resources from the searchable resource directory containing more than 400 robots.
(2) Use the work done by the plant layout planning engineer.
(3) Add the resources required by the process in the work unit to further refine the layout.
Disadvantages: DELMIA is an expert software, which is too difficult to operate, and is not suitable for vocational students to learn. It needs to be used by robot graduate students or above; The unit price of industrial genuine is also at the level of one million.
six
RobotStudio
RobotStudio is the software provided by ABB of Switzerland, which is the best one among robot ontology vendors.. RobotStudio supports the entire life cycle of robots, uses graphical programming, editing and debugging robot systems to create robot operations, and simulates and optimizes existing robot programs. Robot Studio includes the following functions:
(1) CAD import. It can easily import data in various mainstream CAD formats, including IGES, STEP, VRML, VDAFS, ACIS and CATIA. Robot programmers can program robots with higher accuracy based on these precise data, so as to improve product quality.
(2) Auto Path function. By using the CAD model of the part to be machined, this function can automatically generate the robot position (path) required for tracking the machining curve in just a few minutes, which usually takes hours or even days in the past.
(3) Program editor. Robot program can be generated to enable users to go offline in Windows environment
The development or maintenance of robot programs can significantly shorten the programming time and improve the program structure.
(4) Path optimization. If the program contains robot actions close to the singular point, RobotStudio can automatically detect and send an alarm, thus preventing this phenomenon in the actual operation of the robot. The simulation monitor is a visual tool for robot motion optimization, with red lines showing improvements to enable the robot to operate in the most efficient way. TCP speed, acceleration, singularity or axis can be optimized to shorten cycle time.
(5) Accessibility analysis. The accessibility analysis can be carried out automatically through Autoreach, which is very convenient for use. The user can move the robot or workpiece at will through this function until all positions can be reached, and the verification and optimization of the plane layout of the work unit can be completed within a few minutes.
(6) Virtual teaching platform. It is the graphic display of the actual teaching platform, and its core technology is Virtual Robot.
Essentially, all the work that can be done on the actual teaching platform can be done on the virtual teaching platform
（QuickTeach ™） It is an excellent teaching and training tool.
(7) Event table. An ideal tool for verifying the structure and logic of programs. During program execution, the I/O status of the work unit can be directly observed through this tool. I/O can be connected to simulation events to realize the simulation of robots and all equipment in the station. This function is an ideal debugging tool.
(8) Collision detection. The collision detection function can avoid serious losses caused by equipment collision. After selecting the detection objects, RobotStudio can automatically monitor and display whether these objects will collide when the program executes.
(9) VBA function. VBA can be used to improve and expand the functions of RobotStudio, develop powerful plug-ins, macros, or customize the user interface according to the specific needs of users.
(10) Upload and download directly. The entire robot program can be directly downloaded to the actual robot system without any conversion. This function benefits from ABB’s unique Virtual Robot technology.
The disadvantage is that it only supports our brand robots, and the compatibility between machines is poor.
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